Testing Facilities


For wiring harnesses two types of testing are carried out:

  • On Line i.e. Routine
  • Performance / Endurance i.e. Non-Routine Tests

Online (Routine)

During production there is:

  • 100% circuit checking for fitment & electrical continuity
  • 100% visual checking for verifying critical parameter

Performance / Endurance (Non-Routine Tests)

These are of the following types:

  • Electrical
  • Mechanical
  • Environmental
  • Endurance

Electrical

  • Oil immersion testing
  • High Voltage Test
  • Conductor resistance / voltage drop

Mechanical / Optical

  • Insertion / withdrawal forces of Coupler to Coupler
  • Crimping dimensions / strength
  • Mechanical position of joints / branches and overall dimensions (critical)

Environment Test

  • Salt spray on plated parts
  • Heat resistance test for wires / sleeve
  • Cold resistance test for wires / sleeve
  • Water proofing for connectors

Endurance

  • Fold & Bend Test
  • Twist Test

Digital Tensile Strength Testing Machine